Kupuj najlepsze metalowe części pompy zawiesiny w pompie CNSME

During operation, there are four types of common failures of slurry pumps : corrosion and abrasion, mechanical failure, performance failure and shaft sealing failure. These four types of failures often affect each other.

For example, the corrosion and abrasion of the impeller will cause performance failure and mechanical failure, and the damage of the shaft seal will also cause performance failure and mechanical failure.

1. Bearings Overheated

A. Too much, too little or deterioration of lubricating grease/oil will cause the bearing to heat up, and the appropriate amount and quality of oil should be adjusted.

B. Check whether the pump -motor unit is concentric, adjust the pump and aglign it with the motor.

C. If the vibration is abnormal, check whether the rotor is balanced.

2. Reasons and solutions that may causenon output of slurry

A. There is still air in the suction pipe or pump, which should be filled with liquid to discharge the air.

B. The valves on the inlet and outlet pipeline are closed or the blind plate is not removed, then the valve should be opened and the blind plate removed.

C. The actual head is higher than the maximum head of the pump, a pump with higher head should be employed

D. The rotation direction of the impeller is wrong, so the rotation direction of the motor should be corrected.

E. The lifting height is too high, which should be lowered, and the pressure at the inlet should be increased.

F. The debris is blocked the pipe or the suction pipeline is small, the blockage should be removed and the pipe diameter should be enlarged.

G. The speed does not match, which should be adjusted to meet the requirements.

3. Reasons and solutions for insufficient flow and head

A. The impeller is damaged, replace it with a new impeller.

B. Too much damage to the sealing ring, replace the sealing ring.

C. The inlet and outlet valves are not fully opened, they should be fully opened.

D. The density of the medium does not meet the requirements of the pump, re-calculate it.

4. Reasons for serious seal leakage and solutions

A. Improper selection of sealing element materials, replace suitable elements.

B. Serious wear, replace the worn parts and adjust the spring pressure.

C. If the O-ring is damaged, replace the O-ring.

5. Reasons and solutions of motor overload

A. The pump and engine (output end of the motor or diesel engine) are not aligned, adjust the position so that the two are aligned.

B. The relative density of the medium becomes larger, change the operating conditions or replace the motor with suitable power.

C. Friction occurs in the rotating part, repair the friction part.

D. The resistance (such as pipeline friction loss) of the device is low, and the flow will become bigger than required. The drain valve should be closed to obtain the flow rate specified on the pump label.

Pompa zawiesia musi być podłączona do silnika, aby wygenerować energię kinetyczną, aby przetransportować materiał. Więc jakie są metody przesyłania połączenia pompy i silnika? Poniższy przemysł pompy Panshi wprowadza te same wspólne metody przesyłowe.

1, Transmisja DC : Pompa zawiesia i silnik są podłączone i napędzane sprzężeniem, pompa zawiesia i wał silnikowy znajdują się na centralnym wale, a pośrodku nie ma innych łączy skrzyni biegów. Transmisja DC jest niezawodna i ma niski wskaźnik awarii.

2. Połączenie pasa: Ta skrzynia biegów oznacza, że ​​silnik przenosi zasilanie do pompy zawiesiny przez koło pasowe i pasek. Połączenie paska jest podzielone na transmisję CV, transmisję Crz, transmisję CLZ, transmisję ZVZ, cztery tryby transmisji. Różnica między tymi czterema trybami skrzyni biegów polega na tym, że pompa i silnik są ułożone w różnych kierunkach.

Przekładnia CV: Ten tryb skrzyni biegów polega na tym, że silnik jest zainstalowany nad zespołem łożyska pompy, pompa i silnik nie mają wspólnej podstawy, a silnik jest instalowany przez przykrzcie małego siedzenia silnika. Ten tryb transmisji charakteryzuje się instalacją pompy, a instalacja silnika jest stosunkowo kompaktowa, oszczędzająca przestrzeń, odpowiednia dla ograniczonych warunków. Ponieważ silnik jest powyżej, może również uniknąć wody silnikowej, powodując uszkodzenie silnika. Jeśli jednak moc silnika jest stosunkowo duża, nie zaleca się korzystania z tego trybu transmisji. Ponieważ moc silnika jest duża, jego waga jest stosunkowo duża, a ta metoda instalacji może nie być bardzo stabilna, istnieje najwyższa sytuacja. Dlatego ten tryb transmisji jest zasadniczo zalecany tylko do użytku, gdy małe silniki zasilania.

3, Przekładnia Crz i Crz i CLZ: Ta skrzynia biegów oznacza, że ​​silnik jest instalowany po lewej lub prawej stronie pompy, od kierunku wlotu pompy, jeśli silnik znajduje się po lewej stronie pompy, jest to przekładnia CL, jeśli silnik znajduje się po prawej stronie pompy, jest to przekładnia CR, jeśli pompa i silnik są dostarczane z wspólną podstawą, wówczas litera „z” wskazuje. Ale w przypadku dużych pomp, ze względu na własną wagę, a objętość jest większa, w tym przypadku na ogół nie zapewniają już wspólnej bazy. Ten tryb instalacji, szczególnie dlatego, że jest instalowany na ziemi, działa stosunkowo płynnie. Ale zajmuje to również dużo miejsca.

4. Transmisja ZVZ: Ten tryb transmisji jest taki sam jak przekładnia CV, która stawia silnik na wysokim poziomie. Różnica polega na tym, że ten tryb transmisji ma wspólną podstawę, silnik znajduje się bezpośrednio za pompą, a podstawa silnika jest podniesiona, aby osiągnąć cel wysokiego silnika. Ponieważ orientacja silnika i pompy w tym trybie transmisji wygląda jak kapitał „Z”, nazywa się transmisją ZVZ. Charakterystyka tego trybu transmisji jest podobna do CV, ponieważ silnik jest na wysokim poziomie, więc jeśli istnieje wyciek wody w miejscu, może uniemożliwić silnik do wejścia do wody, aby chronić silnik, nie ma ograniczeń dla rozmiaru silnika, niezależnie od wielkości pompy i silnika, można użyć tego trybu transmisji.

Model pompy: 150ZJ-A60

Pompy zawiesiny serii ZJ, całkowicie zaprojektowane i opracowane przez chińskich lokalnych inżynierów, są pompami zawiesiny o wysokiej zawartości głównej głównie do prasy filtracyjnej, mycia węgla, elektrowni itp. 150ZJ to 6-calowa pompa zawiesiny o rozładowaniu, z impellerami wahającymi się od 420 mm do 710 mm.

To’Mokrej części zamienne są wykonane tylko ze stopu o wysokim chromie, rodzaju wysoce ścierania i erozji białego żelaza, podobnego do ASTM A532. Nie ma alternatywnych elastomerów.

材質構造:

Aplikacje:

Obciążenie prasowe filtra, elektrownie, przetwarzanie minerałów, spalin gazowy, mycie węgla, metalurgia itp.

Specyfikacje:

Flowrate: 135-550 m3/h; Głowa: 14,7-63,5 m; Prędkość: 490-980 rpm; Smarowanie: Olej

Wirnik: 5-vane zamknięty typ z maksymalnym. Rozmiar przejścia 48 mm

Are you in the midst of a mining or construction project and need a reliable sand and gravel pump? Look no further! Our comprehensive guide has everything you need to know to choose the best pump for your specific needs. From factors to consider to top recommendations, we’ve got you covered. Read on to ensure the success of your project with the perfect pump.

- Understanding the Importance of a High-Quality Sand and Gravel Pump

Sand and gravel pumps are essential equipment in the mining and construction industries, playing a crucial role in the efficient transport of materials such as sand, gravel, and other solids. Understanding the importance of using a high-quality sand and gravel pump is vital for the success of any mining or construction project.

First and foremost, a high-quality sand and gravel pump is designed to withstand the rigorous demands of heavy-duty applications. These pumps are built to be durable and reliable, ensuring that they can operate effectively in harsh conditions without experiencing frequent breakdowns or malfunctions. This reliability is crucial for ensuring that your project can run smoothly and efficiently without costly delays caused by equipment failure.

In addition to durability, high-quality sand and gravel pumps are also designed to be highly efficient in their operation. These pumps are built with advanced technology and innovative features that optimize performance, allowing them to move large volumes of material quickly and effectively. This efficiency not only saves time and labor but also reduces energy consumption and operating costs, making them a cost-effective option for businesses looking to maximize their productivity.

Another key factor in the importance of using a high-quality sand and gravel pump is the level of performance they can deliver. These pumps are capable of handling a wide range of materials, from fine sand to large gravel, with ease and precision. Their powerful capabilities make them ideal for a variety of applications, including dredging, mining, and construction, where the efficient transport of materials is essential for the success of the project.

Furthermore, high-quality sand and gravel pumps are designed with safety in mind. These pumps are equipped with advanced safety features and protective measures to ensure the wellbeing of workers and prevent accidents or injuries on the job site. By investing in a high-quality pump, businesses can prioritize the safety of their employees and create a secure working environment that complies with industry regulations and standards.

In conclusion, understanding the importance of using a high-quality sand and gravel pump is essential for the success of any mining or construction project. These pumps offer durability, efficiency, performance, and safety, making them a valuable investment for businesses looking to improve their operations and achieve optimal results. By choosing the best sand and gravel pump for your specific needs and requirements, you can ensure that your project runs smoothly and efficiently, ultimately leading to greater success and profitability.

- Factors to Consider When Selecting the Right Pump for Your Project

When it comes to mining or construction projects that involve the handling of sand and gravel, choosing the right pump is crucial for the success of the operation. A reliable and efficient pump can make a significant difference in the productivity and overall performance of the project. With so many options available on the market, it can be overwhelming to select the best sand and gravel pump for your specific needs. In this essential guide, we will discuss the key factors that you should consider when choosing the right pump for your project.

One of the first factors to consider when selecting a sand and gravel pump is the type of material that you will be pumping. Sand and gravel are abrasive materials that can cause wear and tear on the pump components. Therefore, it is important to choose a pump that is specifically designed to handle abrasive materials. Look for pumps that are made of durable materials such as hardened steel or cast iron, which can withstand the abrasive nature of sand and gravel.

Another important factor to consider is the size and capacity of the pump. The size of the pump will determine the amount of material that can be pumped at a given time. Consider the size of your project and the volume of material that needs to be pumped when selecting a pump. Make sure to choose a pump with the appropriate capacity to meet the demands of your project.

In addition to the size and capacity, the efficiency of the pump is also a crucial factor to consider. A pump that is energy-efficient will not only save you money on operating costs but will also contribute to the overall sustainability of your project. Look for pumps that are designed to minimize energy consumption and maximize output.

The design and configuration of the pump are also important considerations. Choose a pump that is easy to install and operate, and one that is designed for easy maintenance. Consider pumps with features such as adjustable flow rates, variable speed control, and self-priming capabilities for added convenience.

Lastly, consider the reliability and reputation of the pump manufacturer. Look for pumps from reputable brands that have a proven track record of delivering high-quality products that are built to last. Check customer reviews and testimonials to get an idea of the reliability and performance of the pump before making your final decision.

In conclusion, selecting the right sand and gravel pump for your mining or construction project requires careful consideration of several key factors. By taking into account the type of material being pumped, the size and capacity of the pump, its efficiency, design, and reliability, you can ensure that you choose a pump that meets your project's specific needs and requirements. With the right pump in place, you can maximize productivity and efficiency, ultimately leading to the success of your project.

- Comparing Different Types of Sand and Gravel Pumps Available in the Market

When embarking on a mining or construction project that involves handling sand and gravel, one of the most crucial components that comes into play is the sand and gravel pump. These pumps are essential for efficiently transporting, dredging, and extracting materials from the ground, making them an indispensable tool for any project involving the handling of sands and gravels.

In this comprehensive guide, we will delve into the various types of sand and gravel pumps available in the market, comparing their features, benefits, and applications to help you make an informed decision when selecting the best pump for your project.

One of the key factors to consider when choosing a sand and gravel pump is the type of material you will be working with. Different pumps are designed to handle various types of materials, ranging from fine sands to coarse gravels. Therefore, it is essential to select a pump that is specifically designed to handle the size and composition of the material you will be working with to ensure optimal performance and efficiency.

Centrifugal pumps are commonly used in the mining and construction industry for their versatility and efficiency. These pumps work by converting the rotational energy from a motor into kinetic energy, creating a centrifugal force that pushes the material through the pump. Centrifugal pumps are suitable for handling materials with a particle size of up to 5mm, making them ideal for transporting fine sands and small gravels.

Another type of sand and gravel pump to consider is the submersible pump. Submersible pumps are designed to be submerged in the material they are pumping, allowing for efficient dredging and extraction of materials from underwater sources such as rivers, lakes, and ponds. These pumps are ideal for projects that require the removal of materials from submerged areas or for pumping materials over long distances.

For projects that involve handling larger particles such as coarse gravels, slurry pumps are the preferred choice. Slurry pumps are specifically designed to handle abrasive and high-density materials, making them ideal for applications that involve pumping large volumes of sand and gravel with minimal wear and tear on the pump.

In addition to the type of material being pumped, it is essential to consider the flow rate and head pressure requirements of your project when selecting a sand and gravel pump. The flow rate refers to the volume of material that the pump can handle per unit of time, while the head pressure is the height at which the pump can effectively lift the material. By carefully assessing the flow rate and head pressure requirements of your project, you can ensure that you select a pump with the capacity to meet your specific needs.

In conclusion, choosing the best sand and gravel pump for your mining or construction project requires careful consideration of the material being pumped, as well as the flow rate and head pressure requirements of the project. By comparing the different types of sand and gravel pumps available in the market and understanding their features and applications, you can make an informed decision that will ensure the success and efficiency of your project. Whether you are working with fine sands, coarse gravels, or underwater sources, there is a sand and gravel pump available to meet your specific needs and requirements.

- Tips for Proper Maintenance and Care of Your Pump to Ensure Longevity and Efficiency

Sand and gravel pumps are essential equipment for mining and construction projects that involve the transportation of solid materials such as sand, gravel, and rocks. These pumps play a crucial role in ensuring the efficiency and success of such projects, as they are used to move materials from one location to another. However, in order to keep your sand and gravel pump in optimal condition and prolong its lifespan, proper maintenance and care are essential.

One of the most important tips for maintaining your sand and gravel pump is to regularly inspect and clean the pump components. This includes checking for any signs of wear and tear, such as cracks, leaks, or corrosion, and replacing any damaged parts as necessary. It is also important to clean the pump regularly to remove any debris or buildup that may impede its performance.

Another key aspect of caring for your sand and gravel pump is to ensure that it is properly lubricated. Lubrication helps to reduce friction and wear on the pump components, extending its lifespan and improving its efficiency. It is important to use the correct type and amount of lubricant recommended by the manufacturer, and to regularly check and top up the lubricant levels as needed.

In addition to regular maintenance, it is also important to operate your sand and gravel pump correctly in order to ensure its longevity and efficiency. This includes following the manufacturer's guidelines for operating the pump, such as the recommended flow rate and pressure settings. It is also important to avoid overloading the pump or running it dry, as this can cause damage to the pump components and reduce its lifespan.

Furthermore, it is recommended to schedule regular maintenance checks with a qualified technician to ensure that your sand and gravel pump is functioning properly. These checks may include testing the pump's performance, checking for any signs of wear or damage, and making any necessary repairs or adjustments. By staying on top of maintenance and care, you can ensure that your sand and gravel pump continues to operate efficiently and effectively for years to come.

In conclusion, proper maintenance and care are essential for ensuring the longevity and efficiency of your sand and gravel pump. By following these tips and guidelines, you can keep your pump in optimal condition and maximize its performance for your mining or construction project. Remember, a well-maintained pump is a reliable and efficient one, so be proactive in caring for your equipment to reap the benefits in the long run.

- Consulting with Experts to Make an Informed Decision on the Best Pump for Your Needs

Sand and gravel pumps play a crucial role in mining and construction projects, where the efficient transportation of abrasive materials is essential. With a myriad of options available on the market, choosing the right pump for your specific needs can be a daunting task. Consulting with experts is vital to ensure you make an informed decision that will meet the requirements of your project.

When it comes to selecting the best sand and gravel pump for your mining or construction project, there are several key factors to consider. These include the type of material being transported, the distance and elevation of the pumping operation, the required flow rate and pressure, as well as the overall budget of the project. Consulting with experts who have the necessary knowledge and experience will help you navigate through these factors and select the most suitable pump for your specific needs.

One of the main considerations when choosing a sand and gravel pump is the type of material being transported. Different pumps are designed to handle different types of abrasive materials, so it is important to select a pump that is specifically engineered for the type of material you will be pumping. Consulting with experts who have expertise in handling abrasive materials will help you make an informed decision and avoid costly mistakes.

Another important factor to consider is the distance and elevation of the pumping operation. Some pumps are better suited for long distances and high elevations, while others are more suitable for shorter distances and lower elevations. Consulting with experts who have experience in designing pumping systems for various applications will help you determine the most efficient pump for your specific requirements.

The required flow rate and pressure are also critical factors to consider when selecting a sand and gravel pump. The flow rate and pressure will depend on the size of the project, the volume of material that needs to be transported, and the distance over which the material needs to be pumped. Consulting with experts who have experience in designing pumping systems for mining and construction projects will help you determine the optimal flow rate and pressure for your specific application.

Finally, the budget of the project will play a significant role in determining the best sand and gravel pump for your needs. Consulting with experts who have the necessary expertise in cost estimation and budgeting will help you select a pump that meets your requirements without exceeding your budget constraints.

In conclusion, selecting the best sand and gravel pump for your mining or construction project requires careful consideration of various factors, including the type of material being transported, the distance and elevation of the pumping operation, the required flow rate and pressure, and the overall budget of the project. Consulting with experts who have the necessary knowledge and experience will help you make an informed decision and ensure the success of your project.

Abschluss

In conclusion, selecting the best sand and gravel pump for your mining or construction project is crucial for its successful completion. With 20 years of experience in the industry, we understand the importance of choosing the right pump for your specific needs. By considering factors such as pump size, capacity, and efficiency, you can ensure that your project runs smoothly and efficiently. Trust in our expertise and let us help you find the perfect pump for your next project. Contact us today to learn more about our selection of high-quality pumps and accessories.